Lead Acid Battery Scrap Recycling Equipment

The waste lead-acid battery dismantling machine is specialized equipment designed for the automatic lid-cutting, separation, and dismantling of spent lead-acid batteries. It rapidly sorts and processes battery casings, lead plate assemblies, and plastic components, providing a stable, continuous pretreatment stage for subsequent lead recovery and plastic recycling, thereby enhancing dismantling efficiency and reducing risks associated with manual handling.

Automated Dismantling Design for Enhanced Efficiency

Traditional dismantling of waste lead-acid batteries relies heavily on manual cutting, which is labor-intensive and exposes workers to acid and lead dust. This dismantling machine employs mechanical automation to handle processes such as battery conveying, positioning, lid cutting, and internal plate separation. It is capable of continuously processing various specifications of automotive starter batteries, UPS batteries, and industrial lead-acid batteries.

The equipment uses a specialized cutting mechanism to precisely open the battery casing, followed by a separation unit that discharges lead plate assemblies, plastic casings, and separators individually, providing sorted raw materials for downstream smelting and recycling processes. Automated dismantling not only boosts production efficiency but also ensures consistent dismantling dimensions, minimizing raw material loss.

Stable Structure Suited for Continuous Production

Designed with wear-resistant cutting tools and a high-strength frame, the lead-acid battery dismantling machine meets the demands of long-term, continuous operation. The system features PLC control for automated process coordination, simplifying operation and minimizing the need for manual intervention.

To address potential acid leakage and dust generation during dismantling, the equipment can be fitted with acid collection units and dust removal systems, improving the production environment and reducing the risk of equipment corrosion. Additionally, the modular design facilitates tool replacement and routine maintenance, helping to reduce downtime and maximize equipment utilization.

Factory Testing Ensures Consistent Dismantling Performance

To ensure compatibility with various models of waste lead-acid batteries, the machine undergoes trial testing with customer-provided samples prior to delivery. This process verifies cutting precision, dismantling efficiency, equipment stability, and continuous operational performance, allowing for parameter adjustments based on actual results.